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Gearbox Synchro?

 
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fras
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Joined: 25 Aug 2005
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PostPosted: Wed Jul 16, 2008 8:12 pm
   Post subject: Gearbox Synchro?
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What cause them to go bad and what signs?
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bushwakka
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PostPosted: Thu Jul 17, 2008 6:37 am
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well boy, i watching this topic too yea, i wanna kno de ansa...but i tinkin de signs are that grinding sound when u tryin to engage gears normally
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OldSkoolRule
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PostPosted: Thu Jul 17, 2008 2:16 pm
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tryin to shift w/o clutch (timing the gears), extremely fierce-clutching during shifts, low-oil; this one de biggest culprit and is a tief head, because you only know the gearbox is dry after you hear the grinding noises and damage has already started Neutral . symptoms- A Grinding noise during normal shifting just before the gear slips into position. In extreme cases, the gear would also jump out of position under torque or heavy load. Keep checking your gearbox-oil; Redlinde Synthetic Shockproof is highly recommended, unless you won't put $500 in gearbox oil in your box, then Bel-Ray is just fine; and you guys shouldn't have any synchro problems........oh, AND leave the clutchless shifting to me Mr. Green (cause i could fix it after ah done mash it up) Mr. Green
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MISHI
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PostPosted: Thu Jul 17, 2008 2:56 pm
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Also it should be noted...

Most gear oils come with a API spec of GL-4. Most times people put in GL-5 gear oil in their gearboxes. This eats the syncros for breakfast.

Whatever oil you use, make sure it's a GL-4

Mitsubishi recommends a 75-85W or 75 -90W Oil in GL-4

I never realised that issue. All the years I used GL-5 oils and have gear issues.

There was one instance my mechanic used Bel ray oil... a GL-4 I believe... it was the best the box ever worked. Maybe you can give it a try.
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fras
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Joined: 25 Aug 2005
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PostPosted: Thu Jul 17, 2008 5:39 pm
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Thanks for the info OldSkoolRule.


Word MISHI
Quote:
"Hypoid gear oil API GL-4, SAE 75W-85W or 80W"
from the Owner's Handbook.


BTW how often should u change ur gear oil?
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reiXmann
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PostPosted: Thu Jul 17, 2008 5:55 pm
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fras wrote:
Thanks for the info OldSkoolRule.


Word MISHI
Quote:
"Hypoid gear oil API GL-4, SAE 75W-85W or 80W"
from the Owner's Handbook.


BTW how often should u change ur gear oil?


every 6 months or... (cant remember how many miles)
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fras
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PostPosted: Sun Jul 20, 2008 8:41 pm
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Scene
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bushwakka
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PostPosted: Mon Jul 21, 2008 6:44 am
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i find the synchros rel fawk up...cya shift too fas or downshift witout blipping the throttle correctly
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SNIPER 3000
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PostPosted: Mon Jul 21, 2008 6:48 am
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Yep Bel ray oil GL-4, is good enough .
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Knight1
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PostPosted: Mon Jul 21, 2008 1:37 pm
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Quote:
What cause them to go bad and what signs


Bad shifting technique, incorrect viscosity of oil, bad shifting technique, dumping the clutch , bad shifting technique, low oil levels..........


I said "bad shifting technique" more than once for a reason Laughing

That's the number one reason for failure of synchros. Take a look at an actual syncrho....and you'd be surpirsed as to how small they really are....(and you'd see why they can get busted up easy when trying to imitate 'Gan San" on a racetrack Laughing)

Quote:
find the synchros rel fawk up...cya shift too fas or downshift witout blipping the throttle correctly


As I told you on scoobytnt IIRC, it's all about shifting technique. You can't rush the shifts...up or down. You need to give the machinery in your gearbox time to work. Shifting like race car drivers on Speed channel is only gonna grenade your syncrhos....those guys' gearboxes don't have any synchros to begin with.

You'll know you're driving manual properly when passengers in your car don't even notice when you shift.
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bushwakka
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PostPosted: Mon Jul 21, 2008 3:31 pm
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wuts ur name on scooby knight? yea...well i realise that u can't do the fast shifting wit de synchrobox by now, i jus sayin dat i prefer de ole gearbox an dem.....can anybody tell me if dem frontier dem hav synchros on it too?

cuz i shift those gears pretty fas an no grinding whatsoever
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Knight1
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PostPosted: Tue Jul 22, 2008 9:32 am
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^^Almost ALL street 'boxes use synchros.

From Type R Hondas to Porsches. You CAN shift quickly, but you have to take the time to learn the technique to do so with YOUR car. I wasn't able to do that with my Suby early on...but now I can nail pretty quick shifts 2-3-4 without a jerk. 1-2 is always a tough one (as there's as much as a 30% rpm difference...so synchro "working" time is a bit longer), so I take my time with that. 4-5 is always easy, as there's prob. only a 10% rpm difference.

In short, take the time to learn your car, and how the gears engage.

In the case of the Frontier, the gears/flywheel/drivetrain etc may have more rotational inertia, meaning that shifts are easier between gears (a bit hard to explain by just typing).
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bushwakka
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PostPosted: Tue Jul 22, 2008 9:54 am
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ok....shifting fast from 2nd to 3rd on my car is the only problem, the other gears i can shift between as fast as i want

so what possible technique can be employed when shifting from 2nd to 3rd? is it to do with clutch positioning or blipping the throttle or what?
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Knight1
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PostPosted: Wed Jul 23, 2008 1:17 pm
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Neither.

It should be a normal shift. No blipping throttle during the shift, unless you're doing Heel&Toe downshifts (3 to 2). Don't blip during upshifts (bad for synchros).

Have someone else (say more experienced with manual, or a mechanic) drive the car. Someone who isn't accustomed to it....and get their take on it.

If the problem still persists, time to carry back to the firm.

Have you tried double clutching to see if the problem goes away?

Double clutch =

In 2nd -> put down clutch -> move to neutral -> release clutch pedal

then

In Neutral -> put down clutch -> move to third -> release clutch pedal


You're essentially engaging your clutch twice between that 2nd - 3rd shift.


If THAT solves the problem....., and the mechanic/experienced driver ALSO had the same grinding issue that you did, then.....

....your synchros may be busted (no offense...but do you think your driving caused it? Very aggressive?)
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bushwakka
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PostPosted: Wed Jul 23, 2008 4:01 pm
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well as i said, i only get the problem when shifting from 2nd to 3rd slightly fast...when i first bought the car, i had to shift between 2nd to 3rd progressively slower to avoid that grinding synchro noise

admittedly, i tried shifting fast a few times when i bought the car, but not all that much...

jus out of curiosity....how big a deal is it to have a busted synchro? big problem? expensive?
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blackNshine
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PostPosted: Wed Jul 23, 2008 4:30 pm
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fras,try an oil change or even adjusting the clutch and see if it makes a difference
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Knight1
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PostPosted: Wed Jul 23, 2008 8:09 pm
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Quote:
well as i said, i only get the problem when shifting from 2nd to 3rd slightly fast...when i first bought the car, i had to shift between 2nd to 3rd progressively slower to avoid that grinding synchro noise

admittedly, i tried shifting fast a few times when i bought the car, but not all that much...


Like the poster above said, maybe your clutch needs adjusting. Is it high up or low down to the floor? A good rule of thumb is to keep your clutch at, or a little below the "height" of your brake pedal.

Other than that, to me, it sounds like either you need to practice a little more with your shifts (more likely), or maybe your car has a mechanical issue (oil/bad synchro). But what do I know, I can't properly diagnose that....I'm no expert and I drive an automatic most days Laughing .......let a mech check it out like I said, and give you his take on it.

Who knows....maybe a different gear oil might do the trick!!! Try going on some int'l Suby sites (nasioc.com etc), and read up/ask questions about the problem with your '08.

Quote:
jus out of curiosity....how big a deal is it to have a busted synchro? big problem? expensive?


To change your synchro, you'll have to rip open your gearbox to get at it. In other words......strip down and rebuild.

'Nuff said.
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fras
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PostPosted: Wed Jul 23, 2008 11:37 pm
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blackNshine wrote:
fras,try an oil change or even adjusting the clutch and see if it makes a difference
Word

tried double clutch... thats no better!
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